CHAPTER 5. ABOUT KNITCOM







































   <20>

 

 

 

 

 

 

 

PART NAME & FUNCTION

N

O

Part name

Function

A

F Drive (option)

for 5C Act.

B

F Drive(5F=4C)

for 4C Act.

C

F-Drive(4F=1C)

for 1C Act.

D

F-Drive(3F=3C)

for 3C Act.

E

F-Drive(2F=2C)

for 2C Act.

F

1 F-Drive

for Act.

G

Y-Drive

for Ringlet air Sol. & Yarn air Sol.

H

Main CPU SUB

to change Needle No. & control timming for Act.

I

Main CPU

Main control CPU : Act., Encoder, FDD, Yarn...

J

OP CPU

OP control CPU : LCD, key-board, chainless...

K

OP CPU SUB.(I/0)

OP CPU Sub. : Drum out, sensor in,sw,error display...

L

Back Board

to connect every part & cable

M

Back Light PCB

to supply LCD backlight power

N

FDD

Floppy disk drive(3.5" 1.44MB)

O

INVERTER


P

RESISTER FOR

INVERTER


Q

MAGNETIC S.W


R

S.M.P.S POWER

+5V,¡¾26V,12V,-18V D.C power supply(SMPS)

S

RELAY BOARD

to supply each power control(220,sol board)

S-1

SOLENOID BOARD

for drum solenoid

U

TRANS

TRANS 110,220,380,

Y

330V BREAKER S.W


Z

FAN




<21>

G : Yarn-drive board










 

 

 

Function : to control for ringlet and yarn.

No.

Name

Explanation

¨ç

20P connector

to Back Board for input signal from main CPU.

¨è

Fuse

250V 3A fuse.

"COM ERR" will occur on the LCD screen when this fuse is out.

¨é

50P Connector

to back board for out signal to air sol.

¨ê

Fuse Resister

1/4W 2¥Ø fuse Resister Check when air sol.error.

¨ë

TR

TR. for each air sol.

¨ì

LED

pilot lamp for fuse ¨è


<23>

H : Main CPU sub. PCB















 

 

 

 


No.

Name

EXPLANATION

¨ç

64P connector

to Back Board for input signal from main CPU.

¨è

44P connector

to Back Board.

    ¨é

LED(red)

zero point

¨ê

LED(green)

pilot lamp for D.C 12V power.

¨ë

LED(red)

pilot lamp for D.C 5V power.

¨ì

S.W for Act.

timming

nomally 3 or 4

¨í

S.W to set

needle count.

For needle count sw1 - sw6 used(refer next page)

Sw7 & sw8 are used for machine type.

So it must be located as follows.

sw7=on, sw8=off, Becare, it can makes trouble

Function: Main CPU sub-PCB, to set Act. timming and change needle no.

<24>

 

H-2 About F-drv timming setting















 

 

 

 

ex: above shows 3 ms setting

* nomally 3ms(factory setting)

* 3 ms : 1 and 2 ON , If it setted gt 5 then it can make trouble

<26>

I : MAIN CPU




















 

 

 

Function: to control main process

No.

NAME


¨ç

64P CONNECTOR

TO Back Board

¨è

BACKUP BATTERY

3.6V 360mA

for saving pattern in memory when power off

¨é

5V LED(red)

pilot lamp for D.C 5V

¨ê

RAM (not used)


¨ë

RAM

DATA RAM for pattern data

¨ì

ROM

ROM for main CPU program

 

<27>

J : OP CPU

















 

 

 

 

NO

NAME


¨ç

44P Connector

to Back Board

¨è

50P Connector

to Back Board

¨é

Jumper for RESET

If you want to reset system with main CPU,

let the No. 1 and 2 short else let the No 2 and 3 short(factory setting)

*We recommand factory setting.

¨ê

LED(red)

pilot lamp for OP CPU

¨ë

OP CPU ROM

OP CPU program ROM

¨ì

OP CPU RAM

OP CPU RAM for chain data

¨í

Battery for backup

3.6V 360mA,

for saving chain data in memory when power off

¨î

Volum for LCD brigtness

to control LCD brightness

Function : OP CPU , to control chainless, LCD, keyboard, ERROR display, control sol...



<28>

K : OP CPU sub PCB















 

 

 

 


No.

Name

Explanation

¨ç

64P connector

to Back Board

¨è

32P connector

to Back Board

¨é

Error & sensor LED

Refer next page

¨ê

Volume to control for Duble welt

Speed for Duble Welt

¨ë

Volum to contorl low Speed

to contorl motor speed this S.W when the "SPEED"

S.W positioned LOW.(MID,HIGH,QUICK case)

¨ì

Volume to control low (Low speed)

to control motor speed by this S.W when chain setting

speed is Low

Function: OP CPU sub board to control IN and OUT

<29>

About LED in OP CPU sub PCB


No.

NAME


LED 12

Motor Error

ÄÜÆ®·Ñ·¯°¡ ¸ðÅÍ¿¡ Àü¿øÀ» °ø±ÞÇÏ¿© µ¿ÀÛÀ» Áö½ÃÇÑÈÄ ÀÏÁ¤½Ã°£µ¿

¾ÈÈÄ¿¡µµ ¸ðÅͰ¡ µ¹Áö¾Ê°Å³ª ¿£ÄÚ´õÀÇ ºÒ·®À¸·Î ¿£ÄÚ´õÀÇ ½ÅÈ£°¡

µé¾î¿ÀÁö ¾ÊÀ» °æ¿ì ¹ß»ý¸ðÅÍÀÇ ¹è¼± ¹× Á¡°Ë¸ðµå¸¦ ÀÌ¿ë ¿£ÄÚ´õ

ÀÇ Á¡°ËÀ» ¿äÇÑ´Ù.

LED 13

COM ERR

On when F-DRV FUSE out.

LED 3

ERR 1

pilot lamp for air error (refer to APPENDIX 3)

LED 4

ERR 2

pilot lamp for ring cutter error (refer to APPENDIX 3)

LED 5

ERR 3

pilot lamp for needle broken error (refer to APPENDIX 3)

LED 6

ERR 4

pilot lamp for yarn tension(rear) error (refer to APPENDIX 3)

LED 7

ERR 5

pilot lamp for yarn tension(front) error (refer to APPENDIX 3)

LED 8

ERR 6

pilot lamp for yarn tension(top) error (refer to APPENDIX 3)

LED 9

ERR 7

pilot lamp for yarn tension(HEEL) error (refer to APPENDIX 3)

LED 10

ERR 8

pilot lamp for Rubber error (refer to APPENDIX 3)

LED 11

ERR LED

pilot lamp for all drror

LED 1

JOG LED

JOG LED

LED 2

Start

pilto lamp for machine run

LED 14

one cycle

pilot for CYCLE S.W OFF

LED 15

low

pilot for "LOW" S.W ON (for safe when drum action)

LED 16

MAIN END

pilot lamp for START S.W ON

LED 17

Sensor

pilot lamp for sensor on, off

LED 18

not used


LED 19

not used


LED 20

"


LED 21

"


LED 22

"


LED 23

"


LED 24

"


<30>

L : Back Board

Function: to connect all PCB and to suypply power
















<31>

 

 

 

 

 

 

 

 

No.

NAME

Function

¨ç

not used


¨è-1

for extention

for 5C F-DRV(option)

¨è-2

F-connector 2

for 4C(5F) F-DRV

¨è-3

F-connector 3

for 1C(4F) F-DRV

¨è-4

F-connector 4

for 3C(3F) F-DRV

¨è-5

F-connector 5

for 2C(2F) F-DRV

¨è-6

F-connector 6

for 1F-DRV

¨é

Y-connector 7

for Yarn-DRV

¨ê

S-connector 1

for LCD and keyboard

¨ë

C-connector 1

for main CPU sub PCB

¨ì

C-connector 2

for main CPU PCB

¨í

C-connector 3

for OP CPU PCB

¨î

S-connector 2

for s.w on pannel(Start,Stop,C-END,)

¨ï

C-connector 4

for OP CPU sub. PCB

¨ð

S-connector 3

for LCD Back Light (refer to B-1)

11

Power cable con. 1

for FDD power (refer to B-2)

12

S-connector 3

for FDD control line

13

S-connector 4

for INVERTER and relay PCB

14

Power cable con. 2

for 5V power (refer to B-3)

for 12V,-18V power (refer to B-4)

15

Power cable con. 4

for ACT power (+28V,-28V) (refet to B-5)

 













<32>

 

 

 

 

 

 

 

 

 

 

 

 

 

























 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<33>

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<35>

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<39>

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 

¡´40¡µ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<41>

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 








































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